PCE Instruments PCE-5000 UCI Durometer

Overview

This advanced portable hardness tester, the PCE Instruments PCE-5000 UCI Durometer, is engineered for precise, non-destructive hardness measurements of metals and alloys using the ASTM A1038 Ultrasonic Contact Impedance (UCI) method. It directly addresses the critical need for rapid and accurate material characterization on finished parts, thin-walled structures, and components with intricate shapes, where traditional destructive or visibly marking methods are unsuitable. With an exceptionally fast 2-second measurement time, the PCE-5000 is ideal for weld inspection, hardness control of metal coatings, and testing fine-grained metals, small forgings, castings, heat-affected zones, ion-nitrided dies, molds, presses, bearings, tooth flanks, pipes, tanks, and steel sheets. Capable of displaying measurements in Rockwell A, B, C (HRA, HRB, HRC), Brinell (HB), Vickers (HV), and MPa (N/mm²), and featuring memory for 2000 measurement groups, this durometer, with its standard 20 N probe and large LCD, provides quality control engineers, metallurgists, and field inspectors with an indispensable tool for efficient, accurate, and truly non-destructive material analysis.

Key Features

• Non-Destructive UCI Method (ASTM A1038): Measures hardness with a microscopic indentation, ideal for finished surfaces and sensitive components without visible damage.
• Rapid Measurement Time: Provides precise hardness measurements in just 2 seconds, significantly enhancing inspection efficiency.
• Multi-Scale Hardness Display: Shows results in Rockwell A, B, C (HRA, HRB, HRC), Brinell (HB), Vickers (HV), and MPa (N/mm²) SI units for comprehensive material assessment.
• Extensive Data Memory: Stores up to 2000 measurement groups and 20 calibration sets, facilitating detailed record-keeping and analysis.
• Versatile Probe Connectivity: Supports additional interchangeable measuring sensors with varying test forces (10 N, 20 N standard, 98 N) to accommodate different surface roughnesses and applications.
• Large, Easy-to-Read LCD & Connectivity: Features a clear LCD screen, simple calibration, and an RS-232 interface for robust data output.

Specifications

Product Name: PCE Instruments PCE-5000 UCI Durometer

Measurement Principle: Ultrasonic Contact Impedance (UCI) method, ASTM A1038

Minimum Material Thickness: 2 mm / .08 in

Measurement Time: 2 seconds

Hardness Scales Displayed: HRA, HRB, HRC, HB, HV, MPa (N/mm²)

Measuring Range:

HRA: 61 … 85.6 HRA

HRB: 41 … 100 HRB

HRC: 20.3 … 68 HRC

HB: 85 … 650 HB

HV: 50 … 999 HV

MPa (N/mm²): 255 … 2180 MPa (N/mm²)

Accuracy: ± 1.5 HR, ± 3% HB, ± 3% HV

Data Storage: Up to 2000 measurement groups / 20 calibration sets

Display: Large and easy-to-read LCD screen

Standard Probe: 20 N

Probe Roughness Compatibility: 20 N (less than 5 µm), 10 N (less than 3.2 µm), 98 N (less than 15 µm)

Interface: RS-232

Power: 1 x 4.2V battery (rechargeable)

Country of Origin: N/A

Shipping Wt: N/A

Temperature Max. Service: N/A

Applications

Ideal for quality control engineers, metallurgists, manufacturing technicians, and field inspectors needing non-destructive hardness testing for critical metal components. This UCI durometer is perfect for weld inspection, hardness control of metal coatings, and assessment of fine-grained metals, small forgings, cast materials, and heat-affected zones. It is especially valuable for ion-nitrided stamping dies and molds, forms, presses, thin-walled structures, bearings, tooth flanks, pipes, tanks, and steel sheets, allowing for precise measurements on complex or finished parts without visible marks. Its probe's design enables access to small spaces and hard-to-reach places.

Performance and Characteristics

The PCE-5000 UCI Durometer delivers high-accuracy hardness measurements (±1.5 HR, ±3% HB, ±3% HV) using the non-destructive ASTM A1038 UCI method, making it ideal for finished or sensitive metallic materials with a minimum thickness of 2 mm. Its exceptionally fast 2-second measurement time significantly boosts efficiency in high-volume inspection environments. The ability to display results in multiple standard hardness scales (Rockwell, Brinell, Vickers, MPa) provides comprehensive material characterization. With an extensive memory for 2000 measurement groups and 20 calibration sets, the device ensures thorough data logging and analysis. The versatility of connecting various probes with different test forces adapts to diverse surface roughnesses, enhancing measurement precision. Its large LCD, simple calibration, and RS-232 interface provide a user-friendly experience for efficient and reliable on-site material assessment.

Additional Information

The PCE-5000 UCI Durometer is a professional-grade instrument designed for the unique challenges of non-destructive testing in modern metalworking industries. Its robust construction and vibration-resistant carrying case ensure durability and portability for demanding field applications. The inclusion of a standard 20 N probe and the option for additional probes with varying test forces (10 N, 98 N) make it highly adaptable to specific testing needs, from delicate coatings to rough castings. This device represents a valuable investment for professionals committed to precise, non-destructive material verification, ensuring product quality and compliance without compromising component integrity.

Kit Contents

• 1 x PCE-5000 UCI durometer with 1 x 4.2V battery
• 1 x 20 N probe (standard)
• 1 x Protective cap for probe (silicon)
• 1 x Probe cable
• 1 x USB cable
• 1 x USB charger
• 1 x RS-232 interface cable
• 1 x Screwdriver
• 1 x Vibration-resistant carrying case
• 1 x User manual

Ensure non-destructive, high-accuracy metal hardness testing. Shop the PCE Instruments PCE-5000 UCI Durometer today!